1.Product picture of Automatic axle welding machine / axle setting welding machine /trailer axle automatic welding machine for trailer axle
2.Product description of Automatic axle welding machine / axle setting welding machine /trailer axle automatic welding machine for trailer axle
The main components of the automatic axle welding machine are all welded structure and have high strength and low weight. And by the residual stress elimination, the important component do not deform easily. The door frame and driving mechanism are made by welding profile steels, which does not only reduce the weight but also meet the plane space and rigidity requirements of the machine.
The welding torch can make 180 degree rotation. It is equipped with a collision-proof mechanism, which will send a signal to stop the welding torch from moving when the welding torch is acted upon by a force, and in this way, effectively protect the welding torch. The detection by welding torch can be divided to the detection form the upper and lower position and from the left and right position. In the detection from the upper and lower position, the point laser will detect the distance between the controlling welding torch and the workpiece. There is a profiling bar at the left and right side that can detect the workpiece and when it contacts the workpiece, it can detect the distance from the workpiece to the welding torch.
Driven by the servo motor and gearbox gear and gear rack, welding carriage can carry out linear movement on the straight guide rail and the welding torch can move up and down, to the left and to the right, driven by the servo motor plus ball screw and linear guide rail. Two welding carriages share the same set of movable cross-beam, which could control both welding carriages to carry out welding. This greatly improves the working efficiency. The welding carriage is equipped with wire feeder, welding torch, welding torch regulating mechanism and spot laser detector, etc.
The axle lift transmission platform is driven by an air cylinder. In which, the guide post is synchronized with the gear and gear rack to achieve even better stable and synchronized lifting effect. The workpiece transmission is driven by cylinder. It uses the linear guide rail as the guiding mechanism, making the transmission of workpiece even more stable.
The equipment can carry out the automatic cleaning of welding torch, including the trimming of extending weld wire, cleaning of splatters inside the protection nozzle, and spraying of anti-spattering agent. The cleaning of welding torch can be finished during the transmission of workpieces, and does not take up the welding time, and increases the welding speed.
The realization of automatic cleaning of welding torch can reduce the worker’s labor intensity and increase service life of the components.
The welded workpiece can be placed on the transmission bench by the elevator platform driven by a motor plus a worm gear reducer. When the inductive switch senses the workpiece, the motor will stop rotating, and lift the axle from the bench at the next position. The whole process is automatically controlled and does not need manual operation.
Features of axle welding machine:
1. It can finish the welding of camshaft bracket and cylinder base bracket once off in one time, with high degree of automation and simple operation;
2. It can quickly substitute for axles of other sizes, produce beautiful welding seam and reduce workers’ labor intensity;
3. The equipment has the automatic torch cleaning and wire trimming mechanism. The automatic cleaning of welding torch can increase the welding speed and rapidly increase the working efficiency of the equipment.
|Horizontal angle of welding torch and the axle body||45 Degree|
|Welding speed range||0.25-0.6m/min|
|It shall be guaranteed that the offset of weld wire relative to the welding seam during the welding process is||≤1.2mm|
|Repeated offset of the welding torch relative to the welding seam||≤1.2mm|
|Angle between the cylinder base bracket and camshaft bracket(C)||108 Degree ±1|
|Dimensional tolerance of gas cell base opening||±1mm|
|Axle total length(B)||2000-3000mm|
|Distance between gas cell bases(A)||>350mm|
|Transmission of axle between two processes||Pneumatic elevator platform|
|Lift height of pneumatic elevator platform||250mm|
|Axle out-feed bench||Transmission by worm and gear, and chain wheel and chains|
|Active transmission length of axle out-feed||4.2m|
|sunken Dimension of square axle surface(G)||<1.5mm|
|Dimension needed from customer||D,E,F and sketch of the axle|
|Welding torch height detection||Height detection by laser|
|Horizontal position detection of welding torch||Electronic profile modeling (patent of SHUIPO)|
|3-D driving of welding toch||Servo motor + ball screw + linear guide rail|
|Shielding gas||CO2 ,Ar+CO2|
|Appearance quality||Conform to the provisions of JB/T5943-91 Outline dimensions of steel structure welded seam|
3.More products for you to choose
Above machine is customizbale
Shandong Shuipo Welding & Cutting Equipment Manufacture Co., Ltd. focuses on the
research and manufacture of welding and cutting equipment for cars, modified trailers,
special purpose vehicles, and the industry of construction machinery, shipbuilding and
steel structure. Our company covers an area of 42,000 square meters, including 12,000
square meters of construction area. The registered capital of our company reaches
10 million Yuan and our total asset reaches 60 million Yuan.
|Main Markets:||South Asia|
|Total Annual Sales Volume:||US$50 Million - US$100Million|
|Export Percentage:||31% - 40%|
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