Model No.: HYJ003
Painting Production Line for plastic products fully automatic type help you increasing production capacities, save labour, making top quality painting for your plastic products.
Plastic spraying workshop process:
Production items preparation-------Surface treatment before paint spraying-------Spindle installation------- manual electrostatic dust free------- transfer items-------auto electrostatic dust free ------ base coat spraying------ baking------ screen printing/transfer printing/Laser etching------- top coat spraying------baking------UV curing/PU cuing------loading------full inspection------spray label------packing------IPQC confirmation------finished goods to warehouse.
Production preparation: material to receive, receive paint and deployment, the second rule of processing, the production of consumables and labor insurance supplies receive
Pre-spray surface treatment: Use white oil (or alcohol) to remove the surface oil, dust and other materials, oil and dust from the material injection mold release agent and in the process of transport and inventory of dust. Some oil, dust, if not removed, will directly affect the quality of sprayed products.
fixture installation: fixture, including the second fixture (plastic dial) and a fixture (direct contact with the workpiece that part).
Spraying products usually have two sides, one side requires painting, the other side can not be stained with paint, or to determine the bad product. A fixture in addition to playing a fixed role of the workpiece, but also play to prevent the paint sprayed to those parts can not be coated with paint, so a fixture design to consider the specific product shape and requirements of different product requirements are different Governance. Secondary jigs play the role of connecting a fixture and a pipeline hanging column, the main part of which - the center of the turntable remains the same, and the connection part of a fixture designed to be removable, the specific arrangement of the number and Spacing depends on the size of the sprayed product. As the coating process in the coating, the fixture has a certain service life, after several production cycles, are required to scrap the old governance, updating the rule. Fixture installation refers to the workpiece to be sprayed along the corresponding direction with the fixture fixed on the fixture.
This process uses assembly line operation, the rule of installation can not be strong squeeze, to prevent deformation of the workpiece.
manual electrostatic dust: to be sprayed products due to friction and other effects, may accumulate in the surface of some static charge. These electrostatic charge is the main source of some small dust adsorption. Manual electrostatic dust is the use of electrostatic air gun workers in the neutralization and elimination of static electricity at the same time rely on the role of wind to remove dust, in order to achieve the role of purifying the product surface. This process has a drawer cabinet, so that these removed the dust in time out of the workshop.
Transfer: This process is mainly to play the role of the product to be transferred to the on-line, that is, the product in the different transfer on the conveyor belt to improve efficiency. This process and fixture installation are used in the conveyor belt, which control the operation of the conveyor control panel can be activated to close the transfer operation and adjust its speed at the end of the conveyor belt is equipped with photoelectric sensors used to sense the workpiece in place, so as to achieve automatic control Operation and stop of the conveyor belt.
upper parts: refers to the transfer conveyor belt has been installed on the work of the fixture removed after the fixed chain in the conveyor chain on the process
Automatic electrostatic dust removal: In order to ensure the cleanliness of the surface of the workpiece during painting, this process has been added, the workpiece is sensed by photoelectric sensor, and the dust on the workpiece surface is removed again by electrostatic air gun.
• Primer Robot Spraying: The robotic spraying process is one of the core parts of the entire automated spray line. A production line is usually configured with two robots, respectively, with the end of the top coating. Primer robots, topcoat robots, automatic line control cabinet together constitute an automated production control system, through a variety of electrical signals between them for communication and coordination. According to the robotic arm on the number of guns caught, can be divided into single-gun, dual-gun spray and three guns. The robotic automatic painting system also includes an automatic paint sub-system. Baking: In order to speed up the drying of the paint, according to the paint used, set the appropriate oven temperature and baking time.
Silk screen printing
Laser carving: This process is optional process, that is, according to the specific requirements of the product. Mainly used in the surface of the workpiece printing or engraving text and graphics.
• Topcoat Robot Spraying: This procedure works in the same way as a primer robotic spray. Spraying the paint is mainly to improve the mechanical strength of the film, wear resistance, in addition to the film can improve the luster and color of the fullness of the decorative film to a higher, while the silk screen printing laser printing process Or carved text and graphics play a protective role.
Baking: In order to speed up the drying of the paint, according to the paint used, set the appropriate oven temperature and baking time. At the same time paint
In the polymer active groups, can be cross-linked when heated to form a network structure, thus accelerating the curing of the paint film.
curing: in the spray finish varnish, the commonly used to light-cured coating. Initiation of coating with ultraviolet radiation polymerization film. Effect of film formation
It is directly related to the intensity of UV light and photoinitiator. Can be instantly dry products, saving time and space saving, the use of UV drying process to achieve high hardness, high gloss, abrasion resistance, solvent resistance effect.
the next: will have a good spray products from the fixture removed, into the plastic disk. And the jig taken from the hanging column into the corresponding plastic box.
All inspection: According to the product appearance acceptance criteria, the appearance of the off-line products shall be visually inspected, the good and bad products of the batch products shall be distinguished and the defective products shall be identified.
Penma logo: Penma logo is to achieve product quality can be an effective means of retrospective management. The different products of the same batch can be distinguished by means of inkjet printing. If one day found a batch of product quality defects, we can quickly identify some of the batch of unqualified product recovery.
Packing: It can be used as a protection means during the process of transferring products or parts between processes and workshops. Between processes and between the workshop is usually used in plastic packaging, pearl cotton, plastic boxes and other materials and tools.
IPQC confirmed: before the finished product storage, the quality of IPQC sent to the finished product for re-sampling. Sampling after passing qualified label affixed.
Finished goods warehousing: The material staff is responsible for transporting the finished product confirmed by IPQC to the designated discharge position of the warehouse, and hang up the material card to be identified.
Shenzhen Heng Yi Jia Technology Co., Ltd.
Shenzhen Heng Yi Jia Technology Co., Ltd. has focused on paint spraying equipment for over20 years in China. We started as a small operation, but now have become one of the leading painting line suppliers in the coating industry in China.
Today,Shenzhen Heng Yi Jia Technology Co., Ltd. has been one of the top producers of quality automatic spraying line and new technologies, such as: automatic paint spraying line, UV paint spraying line(uv lines), spray chrome line, mini auto painting line, spray chrome equipment and accessories of coating equipment of vacuum metallizing machine(metallizer), Automatic UV plating vacuum line, spray booth, coating chain, UV curing oven, automatic spray chrome equipment&line, spray powder coating line & equipment and so on.
Shenzhen Heng Yi Jia Technology Co., Ltd. is located in the China The beautiful coastal city-Shenzhen. As a global supplier in auo paint spraying line, UV paint spraying line, mini auto painting line, spray chrome line, spray chrome equipment and accessories of coating equipment. Heng Yi Coating Technology is to create added value for customers around the world.
Our products includes the following:
1, Automatic paint spraying line
2, UV paint spraying line
3, Mini automatic paint spraying machine
4,small automatic spray coating machine
5.UV spray coating line
6. automatic spray painting line
7.Industrial tunnel oven
9.UV curing machine
We supply coating products all over the globe to a wide range of companies worldwide, ranging from large multinational organizations to small individual companies.
Spray painting plant for Industry use are widely used in the following industry, such aspackage coating plant:
--- Glass packages coating for cosmetics, perfume, wine, caps, bottles and other parts
---Painting plant for product paint surface finishing
---Vacuum coating plant
Spray chrome equipment with formula which from our second Production Line, are widely used for cmetallzing oating, and vacuum coating machine etc.
We always feel that all success of our company is directly related to the quality of the products we offer. They meet the highest quality requirements as stipulated in ISO9001, ISO14000:14001 quality control system, CE certificate, etc.
We are capable of mixing and producing an paint spraying line, UV lines and offer some of the most advanced manufacturing capabilities available, including vacuum coating machine, mini paint spray machine and spray chrome machine etc.
We have customers from both domestic market and oversea market.Heng Yi Jia Technology Sales managers can speak fluent English for good communication. Our main sales market:
China : 50%
Our service for coating equipment.
Besides our existing molded spray painting line, auto paint spray line, uv paint line, mini paint spray line, spray chrome machine, also can produce other coating line according to the drawings from our customers. We control the product quality critically for every step during the manufacturing from custom coating equipment. We offer technical support that is second to none. installation at local.
- Company Name: Shenzhen Heng Yi Jia Technology Co., Ltd.
- Representative: Wu Juhua
- Product/Service: Powder coating machine , Automatic Spray painting coating Line , UV Coating machine Line , small automatic spray coating machine , tunnel oven , semi-automatic spray coating line
- Capital (Million US $): 50万
- Year Established: 2016
- Total Annual Sales Volume (Million US $): Below US$1 Million
- Export Percentage: 81% - 90%
- Total Annual Purchase Volume (Million US $): Below US$1 Million
- No. of Production Lines: 5
- No. of R&D Staff: 5 -10 People
- No. of QC Staff: 11 -20 People
- OEM Services Provided: yes
- Factory Size (Sq.meters): 3,000-5,000 square meters
- Factory Location: No.2 Street 5 Lao Keng Industrial Zone Keng Zi Shenzhen China
- Contact Person: Ms. Demi Wu
- Tel: +86-755-29492864
Premium Related Products